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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. Austenitic stainless steels are typically susceptible to which of the following corrosion mechanisms specifically attributed to chloride exposure? (Select all that apply)

A) Uniform corrosion
B) Stress corrosion cracking
C) Galvanic corrosion
D) Pitting corrosion

2.
A chemical processor has a chlorine unloading facility shown in the sketch. The area has an ambient chlorine detector with audible alarm and a chemical operator is continually in attendance during the unloading operation. In the event of a leak, the action plan is to spray water on the leak and the contained spill to effect some dilution. Identify and discuss any negative consequences that might result from implementing this plan.

A) Water spray may increase hazard by forming toxic/corrosive byproducts, spreading contamination, and increasing exposure risk
B) The plan eliminates the need for detection systems
C) Water spray always neutralizes chlorine safely with no risks
D) There are no significant consequences if an operator is present

3. Who is involved in Management Review at an operating facility? (select all that apply)

A) Plant Managers
B) Member of community
C) Engineers
D) Process Safety Representative
E) First Line Supervisors

4.
During a field inspection of the process piping in a production unit, a section of piping is identified as containing a dead leg in which stagnant liquid is trapped. It is determined that this dead leg branch line is used very infrequently. Assume that the plant is in a location where winter temperatures drop below 20°F (-7°C) and summer temperatures can exceed 90°F (32°C). Which of the following are valid process safety reasons to remove the line? (Select all that apply)

A) Stagnant liquids in piping could result in accelerated corrosion
B) The current position of the line may be a tripping hazard
C) Water could accumulate in the line and freeze during colder weather, potentially rupturing the piping
D) The cost of removing the line will be greater if done at a later time

5. Which of the following changes require a Management of Organizational Change (MOOC) Review? (Select all that apply.)

A) Reducing the number of operators per shift team
B) Relocating from offices to cubicles
C) Modification of shift schedules from 8-hour shifts to 12-hour shifts
D) Replacing site maintenance department with contractors
E) Moving an operator from one shift team to another in the same operating unit

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